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Spare parts replacement

Leveraging its comprehensive technical adaptability and multi-tiered spare parts network, ONYX offers spare parts replacement services for third-party UV equipment, covering core components such as low-pressure and medium-pressure lamp systems, sensors, and controllers.


Introduction

Nedap 12KW medium pressure electronic ballast products and parameters

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1. Technical Advantages

Cross-Brand Compatibility Development:

A parameterized replacement database for core UV equipment components (ballasts, UV sensors, and seals) has been established, supporting over 200 non-original part models. For example, by redesigning the lamp interface circuit, ONYX ballasts can drive low-pressure mercury lamps from different brands with a compatibility error of less than ±3%.

Reverse engineering is provided for older equipment (such as discontinued models), with customized replacement parts and pre-installed failure warnings to reduce secondary failure rates.

Intelligent Replacement Decision System:

Integrated MRP (Material Requirements Planning) analysis logic automatically generates the optimal replacement solution based on inventory levels, replacement part performance ratings (Grade A original quality/Grade B compatible parts), and cost thresholds, avoiding performance conflicts caused by mixed parts.

2. Service Coverage Advantages

Three-Tier Response System:

Emergency: On-site response within 2 hours, provision of equivalent spare equipment, and priority restoration of operations (e.g., replacement of failed air compressors).

Routine Replacement: 24-hour solution delivery, including replacement part model, compatibility report, and installation guide.

Preventive Maintenance: 48-hour spare parts delivery, proactive replacement of aging parts (such as seals and drive air pipes) according to inspection schedules.

National Spare Parts Warehouse Network:

Central warehouses in North China (Tianjin), East China (Shanghai), South China (Shenzhen), Southwest China (Chengdu), and Central South China (Changsha) stock high-value replacement parts with 72-hour delivery. Regional warehouses covering 30 cities offer next-day delivery for consumables such as cleaning cylinders and lamp cords.

3. Cost and Reliability Advantages

Significant Cost Reduction and Efficiency Improvement:

The procurement cost of replacement parts is 35%-50% lower than the original manufacturer (such as spindle units and feed drives), and a trade-in service is available: faulty parts are returned to the factory for repair and then added to inventory, reducing customer inventory pressure.

Through pre-inspection and wholesale replacement strategies, downtime caused by mixed parts is reduced, improving Overall Equipment Effectiveness (OEE) by ≥20%.

Full Lifecycle Warranty:

All replacement parts come with a one-year performance guarantee, and faulty parts are replaced free of charge within 72 hours. For highly corrosive environments like industrial wastewater, seals and other vulnerable parts are covered by a three-year anti-aging warranty.


Parameter

参数类别

指标值

行业对比

备件匹配准确率

≥98% (基于AI模型校验)

行业平均90%

替代件寿命

达原厂件95%(镇流器/传感器类)

兼容件平均85%

紧急响应时效

2小时现场到位(一线城市)

同行标准4小时

成本控制

综合运维成本降低40%

行业平均降幅25%

备件库存SKU

5,000种(覆盖TOP10紫外品牌)

区域性服务商约1,000


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安力斯环境

Address:北京市海淀区上地信息路11号彩虹大厦北楼一层东110室

Telephone:010-82890788

Email:services@onyxepi.com


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